2004 Hyundai Sonata Catalyst Monitor
Abstract
After disconnecting his battery, a friend of mine asked for advice on how to cause his Catalyst Readiness Monitor to execute. Since his car registration
was due in a week and a half, he had to have the Catalyst Monitor complete successfully, allowing him to pass a CA smog test.
Description
In case you need to refresh your memory on Readiness Monitors, I suggest reading the following web page, Readiness Monitors.
Needing to renew his registration, he went to a SMOG station. He failed since not all of his Readiness Monitors completed.
The tricky Catalyst Monitor was in a Not Complete state.
About 5 weeks ago, he replaced his battery, clearing all the Readiness Monitors.
By the time he called me, he had already driven about two hundred miles. All of the Readiness Monitors completed except for the Catalyst Monitor.
After failing a smog test, the SMOG technician provided him with a Driving Cycle procedure. Unfortunately, my friend did not realize that Readiness Monitor conditions
can be tricky to meet. You need to be as close to the prescribed Drive Cycle Procedure as possible.
For example, he would not realize that the car needed to be completely cold at the
start of the test, or that the speed had to be stay within a specific MPH range for a prescribed duration.
When I performed an OBDII Generic Readiness Monitor scan, the following list represents the state of the car's Readiness Monitors:
Readiness Monitor |
State |
Misfire |
Test Complete |
Fuel System |
Test Complete |
Components |
Test Complete |
Catalyst |
Not Complete |
Evaporative System |
Test Complete |
O2 Sensor |
Test Complete |
O2 Sensor Heater |
Test Complete |
Components (18) |
Test Complete |
All Others |
Not Supported |
Since he drove for over two hundred miles and tried to follow the drive cycle procedure,
I looked at the following PIDs to see if perhaps there was a sensor issue causing the
Catalyst Monitor to not start.
- Ensured no Diagnostics Trouble Codes (DTCs) were present
- ECT and IAT within 10°F of each other when car is cold
- STFT and LTFT were both under 10% at idle, at 1500 RPMs, and at 2500 RPMs
- Checked battery voltage was above 12.5v
- Ensured car enters Fuel System Closed Loop timely
- Ensured O2S1B2 & O2S1B2 were sweeping up and down when in closed loop while idling
- Ensured O2S2B2 & O2S2B2 were level and not mirroring corresponding OSS1Bx sensor when in closed loop while idling
- Moved up and down the PIDs ensuring all sensors were stable and readings made reasonable sense
I didn't perform a full O2 Sensor diagnostics since both O2 related Readiness Monitors completed with no DTCs generated.
We combined what the SMOG technician gave him and what the SNAP ON Trouble Shooter proposed as the necessary Drive Cycle for all of the
Readiness Monitors to complete. Here is what we did:
Pre Condition
Using my Scan Tool, we verified the following before executing the Drive Cycle:
- No emission related DTCs present
- Battery voltage from 10-16v
- ECT within 0°-104°F
- Fuel Level more than 15%
- Coolant temperature below 122°F
- Coolant sensor and IAT 11°F of each other
- Over the whole drive cycle, keep engine load within 20-70%
The outside air temperature was around 62°F, and the car had not been run in five or so hours. We executed the
Drive Cycle at night in an effort to avoid traffic. We also used the Vehicle Speed PID to determine actual speed.
This was important since he had different sized tires than specification causing his speedometer to not match
the speed the PCM thought the car was moving.
Drive Cycle Used
- With a completely cold car, idle the car for 2.5 minutes, ensure rear window defroster and A/C are on
- Turn off A/C and rear window defroster and drove 10 minutes or so in stop and go traffic to highway.
- Accelerate to 57 mph under moderate acceleration.
- Stay at 57 mph for 3 minutes
- By releasing accelerator pedal, coast to 25 mph without using the brake pedal
- Moderately accelerate back to 57 mph
- Hold at 57 mph for five minutes
- By releasing accelerator pedal, coast down to a stop without using the brake pedal
- Stop and go driving for 5 minutes
- Accelerate to 57 mph under moderate acceleration.
- Stay at 57 mph for 3 minutes
- By releasing accelerator pedal, coast to 25 mph without using the brake pedal
- Moderately accelerate back to 57 mph
- Hold at 57 mph for five minutes
- Stop and go driving for 3 minutes
For us, this allowed the Catalyst Readiness Monitor to complete.
What Went Well
- We planned it out to execute the Drive Cycle at night
- We leveraged reliable sources to create a Drive Cycle
- We leveraged Vehicle Speed PID on Scan Tool to ensure we met speed conditions of the Drive Cycle
- We relied on the Scan Tool PIDs to ensure we met all the conditions of the Drive Cycle
What Could Have Gone Better
- He learned that the devil is in the details when it comes to executing a Drive Cycle
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